Module 1: Introduction to Industrial Automation
Lecture 1: Overview of Industrial Automation – Evolution, Benefits & Applications
Lecture 2: Introduction to PLC, SCADA & IIoT – System Components & Architecture
Lecture 3: Types of Industrial Sensors (Proximity, Temperature, Pressure, Flow, etc.)
Lecture 4: Industrial Actuators (Motors, Pneumatics, Hydraulics) & Control Mechanisms
Module 2: PLC Programming & Industrial Communication
Lecture 5: PLC Architecture, Hardware Overview & Working Principle
Lecture 6: Basics of Ladder Logic – Contacts, Coils, Timers, Counters
Lecture 7: Function Blocks, Data Handling & Arithmetic Operations in PLC
Lecture 8: Analog I/O in PLC – Scaling, Signal Conditioning & Interfacing Sensors
Lecture 9: Introduction to Industrial Protocols – Modbus, PROFIBUS, PROFINET, OPC-UA
Lecture 10: Configuring Modbus Communication Between PLC & HMI
Lecture 11: Data Logging, Alarms & Historical Trends in PLC Systems
Lecture 12: PLC Fault Finding, Debugging & Preventive Maintenance
Module 3: SCADA Systems & HMI Development
Lecture 13: Introduction to SCADA – Components, Architecture & Communication
Lecture 14: Setting Up SCADA Software – Tag Configuration, Alarm Setup
Lecture 15: Designing HMI Screens for Real-Time Monitoring & Control
Lecture 16: Implementing Data Trends, Logging & Security Features in SCADA
Lecture 17: Configuring SCADA Communication with PLC (Ethernet/IP, Modbus TCP)
Lecture 18: TasImplementing PID Control Loops in SCADA for Process Automation
Lecture 19: Introduction to IIoT – Connectivity, Smart Sensors & Edge Computing
Lecture 20: IIoT-Based Remote Monitoring Using MQTT, Node-RED & Cloud Platforms
Module 4: Industrial Robotics & Automation Projects
Lecture 21: Basics of Industrial Robots – Types, Kinematics & Control Methods
Lecture 22: Motion Control with PLC – Servo & Stepper Motor Control
Lecture 23: Understanding Industry 4.0 – AI, Big Data & Predictive Maintenance
Lecture 24: Implementing Digital Twin & Cloud-Based Manufacturing Solutions
Lecture 25: Industrial Safety Standards (ISO 13849, IEC 61508) & Risk Assessment
Lecture 26: Designing Emergency Stop Systems, Safety Relays & Interlocks
Lecture 27: Planning & Designing a Factory Automation System with PLC & SCADA
Lecture 28: Implementing Real-Time Monitoring & Control for Factory Equipment
Module 5: Advanced Industrial Networking & IIoT Implementation
Lecture 29: Introduction to Industrial Wireless Technologies – LoRa, Zigbee, 5G
Lecture 30: Implementing Wireless Sensor Networks in Industrial Automation
Lecture 31: Industrial Cybersecurity – Network Segmentation & Threat Detection
Lecture 32: Implementing Secure Communication in IIoT Systems (TLS, VPN, Firewalls)
Lecture 33: Machine Learning for Predictive Maintenance & Anomaly Detection
Lecture 34: Implementing AI-Based Process Optimization in Industrial Systems
Lecture 35: Designing & Deploying a Smart Manufacturing System with IIoT
Lecture 36: Integrating AI, ML & IIoT for Process Automation & Optimization
Module 6: Final Projects & Career Development
Lecture 37: Case Study – SCADA System for Power Plant Monitoring
Lecture 38: Case Study – PLC-Based Conveyor Belt Automation in Manufacturing
Lecture 39: Developing a Complete Smart Factory Model using PLC, SCADA & IIoT
Lecture 40: Implementing Data Analytics & Cloud Connectivity for Industrial Data
Lecture 41: Testing, Debugging & Troubleshooting Industrial Automation Systems
Lecture 42: Preventive Maintenance Techniques for Automated Systems
Lecture 43: Integrating All Components for a Fully Functional Industrial Automation System
Lecture 44: Performance Optimization & Final Testing of the Smart Factory System
Lecture 45: Hands-on Demonstration of Final Project & System Analysis
Lecture 46: Industry Expert Session on Future Trends in Industrial Automation
Lecture 47: Course Recap, Certification Exam & Final Project Evaluations
Lecture 48: Career Opportunities in Industrial Automation – Jobs, Freelancing & Business Ideas
